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User-friendly screen decks from Stansteel are custom built to fit your operations.

Stansteel can custom design a screen deck for any type of plant process operation. These can be multi-deck, vibratory screens that are retrofit to existing batch towers to replace old, worn out or antiquated models. Some of the plant manufacturers of the original batch plants made custom designed screens that parts were very hard to get and they were not user-friendly to change.

We have assorted screen decks that have multiple decks, roll away chutes for easy screen cloth modification and designed to handle the increased capacity that are required on many plants.

Stansteel also has unique screen bypass chute assemblies that can bypass the entire chute feeding into No. 1 hot bin or alternately feeding to a Rotary Recycle Mixer that would be directed adjacent to the tower so that the same dryer, bucket elevator and cold feed components can be used in a continuous/drum mix style mixing approach. This, of course, enhances the operation and allows for much more use of recycle and a continuous, even feed.

Scalping and Sizing Screens with Deck Selectors are also available for drum mix and continuous plants. We make these in all sizes from a nominal 3’ x 4’ screen up to 8’ x 18’ or even larger with two decks and deck selector options. The special deck selector options allow the continuous plant to operate over one of the screens, both screens or completely bypass the circuit in order to run special materials or avoid screen cloth wear. The changeout of screen decks is very common for heavier utilization of recycle or when high level specifications must be made for surface mix with Superpave, Stonemastic or other new mix designs.